Advances in Automotive Battery Applications, July 28-29, 2020, Orlando FL

Cambridge EnerTech’s

Advances in Automotive Battery Applications

Optimizing High-Performance Batteries for EVs

MARCH 9-10, 2021 | ALL TIMES EASTERN STANDARD (UTC-05:00)


OEM demand is a major factor in driving innovation through accelerated R&D in advanced lithium batteries for automotive applications. This conference track will address the critical issues in application driven development from design to systems as barriers are overcome to bring products to market as well as improve the capabilities of existing products. Don’t miss this opportunity to hear from the key players from around the globe on how they are finding success in conquering the challenges of commercialization.

Tuesday, March 9

OEM APPLICATION-DRIVEN DEVELOPMENT

9:00 am

Cost Modeling of Electric and Plug-In Hybrid Vehicles through 2030 

Karim Hamza, PhD, Principal Engineer, R&D, Toyota Motor North America
Ken Laberteaux, Senior Principal Scientist, Toyota Motor North America
Jean Chu, PhD, Scientist, Toyota Motor North America
9:20 am

A Fast Calibration Approach for Lithium-Ion Electrochemical Performance Modeling for Automotive Application

Yang Liang, FCA US LLC

This paper focuses on developing a step-by-step calibration method to build an electrochemical performance model in GT-Autolion with a limited test data set which does not require extensive development time. Two lithium-ion cells are taken into account: one with usual NMC/graphite chemistry and another with a blended cathode consisting of two types of active materials. The cell performance models are validated against test data for prediction accuracy.

9:40 am

Batteries for the Future

Tobias Glossmann, Principal Systems Engineer, HV Battery Research and Test Lab, Mercedes-Benz Research and Development North America

High nickel cathode materials and silicon anodes are in the focus of OEMs these days to increase EV range and to reduce battery cost. As cathode material demand rises, phosphates are in discussion again due to their benefits in sustainability. Reviewing the materials landscape under consideration of recent published research reveals some alternative pathways that should be considered.

10:00 am Session Break - View Our Virtual Exhibit Hall
Mark W. Verbrugge, PhD, Director, R&D Chemical & Materials Systems Lab, General Motors Company

After a brief BEV industry review, we present work associated with the most important part of modeling traction batteries, the determination of the open-circuit voltage (OCV) as a function of the electrode state of charge (SOC), a thermodynamic relationship. Specifically, we derive analytic expressions useful to determine the OCV-SOC relationship for slow current or potential scans.

10:40 am

Opportunities and Challenges of Lithium Ion Batteries in Automotive Applications

Alvaro Masias, Senior Researcher, Ford Motor Company

Lithium ion batteries (LIBs) have transformed the consumer electronics (CE) sector and are beginning to power the electrification of the automotive sector.  The opportunities and challenges for LIBs in the automotive sector are assessed in terms of energy, life, cost, safety, and fast charge capability.  A comparison of current LIB and potential future Lithium Metal Solid State Batteries against USABC goals is performed.

Tal Sholklapper, CEO, Voltaiq

Battery cell faults dominated the news in 2020 – many tied to tier-1 suppliers – triggering recalls and costing billions in replacement costs, fines, lawsuits and collateral brand damage. The timing couldn’t have been worse. Just as OEMs were pledging huge investments to transition away from ICE’s, early-adopter consumers were being told not to park their car in the garage for fear they’d explode. It’s time for OEMs to get proactive about battery development, testing, and quality assurance. In our talk, we review how a comprehensive, data-analytics approach can help OEMs and suppliers maximize battery reliability, safety and lifespan. We’ll discuss the key factors associated with qualification: to select the best batteries for your use-case; production QA: to ensure that only good batteries make it into vehicles; and after-sales: to proactively surface opportunities for early service intervention.

11:40 am MODERATED Q&A:

Session Wrap-Up

Panel Moderator:
Fabio Albano, PhD, CTO, NexTech Batteries
Panelists:
Mark W. Verbrugge, PhD, Director, R&D Chemical & Materials Systems Lab, General Motors Company
Karim Hamza, PhD, Principal Engineer, R&D, Toyota Motor North America
Ken Laberteaux, Senior Principal Scientist, Toyota Motor North America
Jean Chu, PhD, Scientist, Toyota Motor North America
Alvaro Masias, Senior Researcher, Ford Motor Company
Tobias Glossmann, Principal Systems Engineer, HV Battery Research and Test Lab, Mercedes-Benz Research and Development North America
Tal Sholklapper, CEO, Voltaiq
12:05 pm Session Break - View Our Virtual Exhibit Hall

PLENARY KEYNOTE PROGRAM

12:50 pm

A Micrometer Can Tell You a Lot about Li-Ion Cell Failure Modes

Jeff Dahn, FRSC, PhD, Professor of Physics and Atmospheric Science, NSERC/Tesla Canada Industrial Research Chair, Canada Research Chair, Dalhousie University

Sure, fancy methods like synchrotron X-ray tomography, scanning ultrasonic imaging, and differential capacity analysis can really help one understand the reasons for Li-ion cell failure.  However, once one understands the basic processes, measurements made with a simple micrometer can give a pretty decent idea of why Li-ion pouch cells fail.   I will use an extensive study on a large matrix of NMC622/graphite cells tested for 2.5 years at different temperatures, C-rates and depths of discharge to illustrate the importance of a simple micrometer.  

1:15 pm

U.S. Department of Energy Initiatives to Develop and Advance Lithium Batteries

David Howell, Program Manager, Acting Director, Office of Vehicle Technologies, United States Department of Energy

DOE supports research to develop EV batteries that (1) cuts battery cell cost to $60/kWh, (2) reduces battery weight and size enabling higher efficiency EVs, (3) enables 15-minute charging time, and (4) supports the development of a lithium battery recycling ecosystem. DOE chairs the Federal Consortium for Advanced Batteries that brings Federal together to accelerate the development of a robust secure domestic industrial base and ecosystem for advanced batteries.

2:00 pm MODERATED KEYNOTE Q&A:

Session Wrap-Up

Panel Moderator:
Brian Barnett, PhD, President, Battery Perspectives
Panelists:
Jeff Dahn, FRSC, PhD, Professor of Physics and Atmospheric Science, NSERC/Tesla Canada Industrial Research Chair, Canada Research Chair, Dalhousie University
David Howell, Program Manager, Acting Director, Office of Vehicle Technologies, United States Department of Energy
2:25 pm Session Break - View Our Virtual Exhibit Hall

OEM APPLICATION-DRIVEN DEVELOPMENT

2:45 pm

Materials Innovations to Drive High-performing, Low-cost EV Battery Cells

James McKinney, Battery Technology Engineer, BMW of North America

 

The automotive industry is at a tipping point when it comes to electrification, with many OEMs introducing increasingly optimistic forecasts for the future market share of electric vehicles. However, for EVs to achieve mass-market penetration, new powertrains must achieve a reasonable balance between driving range, power, charge rate, safety and cost. This requires optimization of automotive battery packs down to the cell, electrode and materials level. A key driver of performance and cost at the materials level is the cathode active material chemistry.  To continue the progress towards higher energy density and lower cost cells, BMW maintains a high level of activity in cathode materials research.  Together with our partners in academia, government, and industry, we seek to drive innovation across the spectrum of next-gen materials.   This presentation will outline the opportunities and limitations of various cathode material concepts from a car manufacturer’s point of view – including high-Nickel, Mn-rich, and low-cost options as well as corresponding electrolyte developments. Key challenges will be addressed with examples from BMW research projects.

 

INNOVATION & DESIGN IN NEXT-GENERATION TRANSPORTATION APPLICATIONS

3:05 pm

The Long and Winding Road to Electric Vehicles

Bart Riley, CTO, Conamix

Tremendous progress has been made developing/commercializing Li-based batteries for automotive. With superlative energy density and increasingly competitive cost – coupled with regulatory trends world-wide, Li-based batteries have gained traction in all auto applications. With my experience at A123Systems, Quantumscape, and now Conamix, I will review the history of Li-based batteries since the turn of the century, current events and trends and make some follow-on projections of things to come. 

3:25 pm

Statistical Learning for Accurate and Interpretable Battery Lifetime Prediction

Peter Attia, PhD, Department of Materials Science, Stanford University

 

 

Data-driven methods for battery lifetime prediction are attracting increasing attention. While advanced deep learning methods offer high performance with minimal feature engineering, simpler “statistical learning” methods often achieve comparable performance while also providing physical and statistical interpretability. In this talk, I discuss statistical learning approaches for simple, accurate, and interpretable data-driven battery lifetime prediction. These approaches can be used to quickly train a new dataset and to benchmark the performance of advanced methods.

 

 

 

 

Lisa Hsu, Marketing Director, Marketing Department, ProLogium Technology

Recent EV combustion arouses people's concern on the EV battery issues and hence call for better EV battery solutions. As such, solid-state batteries may stand out in the future due to its safety and mile range advantages. During the speech, Lisa will set forth the progress, advantages, and future versions of solid-state battery technology. Lisa will also share with us the highlights of Prologium's solid-state battery.

4:25 pm MODERATED Q&A:

Session Wrap-Up

Panel Moderator:
Tobias Glossmann, Principal Systems Engineer, HV Battery Research and Test Lab, Mercedes-Benz Research and Development North America
Panelists:
James McKinney, Battery Technology Engineer, BMW of North America
Bart Riley, CTO, Conamix
Peter Attia, PhD, Department of Materials Science, Stanford University
Lisa Hsu, Marketing Director, Marketing Department, ProLogium Technology
4:50 pm Session Break - View Our Virtual Exhibit Hall
5:10 pm Interactive Roundtable Discussions

The roundtables are informal, moderated discussions with brainstorming and interactive problem solving, allowing participants from diverse backgrounds to exchange ideas and experiences and develop future collaborations around a focused topic. Each topic is led by a moderator who ensures focused conversation around the key issues of that topic. Attendees choose to join a specific group.

ROUNDTABLE 1: Battery Materials Supply Chain

Robert M. Privette, Manager, Business Development, Rechargeable Battery Materials North America, Umicore USA Inc.
  • Financing challenges (Economics, Uncertainty, Contracting)
  • Supply & availability (Long supply chains, New capacity timelines)
  • Sustainability and lifecycle analysis (Role of renewables, Customer awareness)

ROUNDTABLE 2: The Future Direction of the Binder Market in the Wake of the Silicon Anode

Manuel Wieser, Head of Energy Division, AnteoTech
  • Silicon anode active material market is set to quadruple from 2020 to 2030
  • Performance requirements for anode binders are changing rapidly (considering low to high silicon content anode designs)
  • Binder material evolution: SBR functionalization, vs. PAA derivatization vs. return to organic solvent-based binders?
  • Surface chemistry challenge: Various silicon anode systems with different surface properties (SiOx, micro-silicon, silicon-carbon composites,…)
  • Greater diversification in future binder market or is one-size fits it all possible?​

ROUNDTABLE 3: Benefits and Challenges of Cell Manufacturing Software for Prototype and Full Scale Manufacturing

Bob Zollo, Solution Architect for Battery Testing, Keysight Technologies
  • How can software for cell formation/grading help improve cell quality and increase production yield on prototype manufacturing lines and on full scale manufacturing lines.
  • Data analytics role in helping to manufacture better cells.
  • The value of bringing and test data from characterization labs together with manufacturing data collected from upstream processes, formation/grading, and downstream processes.

ROUNDTABLE 4: Commercially Viable Process for Surface Conditioning of High-Ni Cathodes

Feng Wang, PhD, Materials Scientist, Energy & Photon Sciences Directorate, Brookhaven National Lab
  • What is the start-of-the-art and next generation of high-Ni cathodes? And what are other options to further push on Li-storage capacity  -- ultra-high Ni, Co-free, or other new cathode systems?
  • Besides thermal instability, safety-related issues, what are other key barriers hindering the commercial use of high-Ni cathodes?
  • What are the most commonly employed processes in industry for surface conditioning of high-Ni cathodes?
  • What are other processes that are promising for industrial use in stabilizing high-Ni cathodes?
5:55 pm Close of Day

Wednesday, March 10

GLOBAL EV MARKET EXPANSION

9:00 am

Technical Development of the Chinese New Energy Vehicle Battery & Future Possibilities through 2025

Mark H.L. Lu, PhD, Senior Industrial Analyst, Industrial Economics & Knowledge Center, Industrial Technology Research Institute

In 2020, Chinese electric vehicle market is expected to still reach 1.2 million sales annually, even under such influence of the pandemic, maintaining its leading position in the world’s major xEV developing countries. This presentation will outline the trend of battery technology changes in the Chinese electric vehicle market in the next five years, including the application and related technology of high-nickel 811 battery, the re-growth of LFP materials, how CTP/CTC technology affects OEMs’ design and decision making, and the development of battery materials technology changes till 2025.

INNOVATION & DESIGN IN NEXT-GENERATION TRANSPORTATION APPLICATIONS

9:20 am

Ultium 1.0 Cell Development for GM Electric Vehicles

Mansu Park, PhD, Global Battery Cell Tech Specialist, Battery Cell Engineering, General Motors

Ultium 1.0 cell has been developed as a platform cell for various GM EVs, to meet cost, energy, performance, safety and timing target. The cell development has been performed through DFSS DOE to understand impact and interactions of the main design variables. The cell will be mass-produced in Ultium Cells LLC (Joint venture between GM and LGC). GM's future cell development strategy also will be briefly introduced.

9:40 am

Beyond Lithium-Ion: Bringing Lithium-Sulfur Technology to Market

Fabio Albano, PhD, CTO, NexTech Batteries

Rechargeable Li-S batteries are an enabler for electric mobility as they possess exceptional and unique properties. Bloomberg estimates that electric vehicles (EVs) sales will represent nearly half the world’s transportation by 2040, driving the demand far beyond the capabilities of lithium-ion. NexTech extremely high specific energy, very low-cost, advanced Li-S batteries have the potential to transform the electric transportation market by making EVs affordable, safe and convenient for the masses.

10:00 am

High Power Na-Ion Batteries with Long Cycle Life

Yong-Sheng Hu, PhD, Professor, Institute of Physics, Chinese Academy of Sciences

In this talk, firstly, I will introduce a series of Na-Cu-Fe-Mn-O cathodes on the basis of our finding of electroactivity of Cu2+/Cu3+ redox couple in Na containing layered oxides 6-8 and Nax[Li1-yMny]O2 cathode based on reversible oxygen redox couple19,20.  Secondly, I will present a series of carbon anodes from anthracite and biomass14-18. Thirdly, prototype Na-ion cells with capacity of 1-12 Ah were fabricated and their electrochemical and safety performance of Na-ion cells will be presented.

10:20 am Sponsored Presentation (Opportunity Available)
11:00 am MODERATED Q&A:

Session Wrap-Up

Panel Moderator:
Abdullah-al Mamun, Battery Module Thermal Integration Engineer, Battery Module Release Group (BEV3/BET), General Motors
Panelists:
Mark H.L. Lu, PhD, Senior Industrial Analyst, Industrial Economics & Knowledge Center, Industrial Technology Research Institute
Mansu Park, PhD, Global Battery Cell Tech Specialist, Battery Cell Engineering, General Motors
Fabio Albano, PhD, CTO, NexTech Batteries
Yong-Sheng Hu, PhD, Professor, Institute of Physics, Chinese Academy of Sciences
11:25 am Close of Advances in Automotive Battery Applications Conference